Craftsman 27 Ton Log Splitter Manual: A Comprehensive Guide
This manual details the Craftsman CMXGLXT2700, a 27-ton gas log splitter featuring a Kohler 196cc engine. It covers assembly, operation, maintenance, and troubleshooting.
The Craftsman 27-Ton Gas Log Splitter (CMXGLXT2700), available at Lowes, is a powerful tool designed for both horizontal and vertical log splitting. This manual provides essential guidance for safe and efficient operation of model 247.776411. It’s equipped with a robust Kohler 196cc engine, delivering substantial splitting force.
This guide covers everything from initial assembly – achievable in under 15 minutes – to detailed maintenance procedures, ensuring longevity. Foards Parts Plus offers readily available replacement parts. Understanding this manual will maximize performance and safety while utilizing your new log splitter.
Safety Precautions
Prioritize safety when operating the Craftsman 27-ton log splitter (CMXGLXT2700). Always wear appropriate safety glasses and sturdy gloves. Never operate the machine near bystanders, keeping a safe distance. Inspect the log splitter before each use, checking for damaged parts.
Ensure the work area is clear and level. Never place hands or feet near the splitting beam during operation. Disconnect the spark plug wire before performing any maintenance. Refer to the full manual for comprehensive safety guidelines and heed all warning labels.
Understanding the Log Splitter Components
The Craftsman 27-ton log splitter (Model 247.776411) comprises several key components. These include the Kohler 196cc engine providing power, a robust hydraulic system for force, and a durable frame supporting operation. The log cradle securely holds wood during splitting.
Hydraulic lines transmit fluid, while the splitting beam delivers the force. Familiarize yourself with each part’s function for safe and effective use. Refer to the parts list for detailed identification and ordering information from Foards Parts Plus.
Engine Specifications (Kohler 196cc)
The Craftsman 27-ton log splitter is powered by a reliable Kohler 196cc engine, designed for consistent performance. This single-cylinder, four-stroke engine delivers ample power for splitting various wood types. It features a recoil start system for easy ignition and operates on unleaded gasoline.
Regular maintenance, including oil changes and air filter cleaning, is crucial for longevity. The engine’s specifications ensure efficient operation and contribute to the splitter’s overall power and dependability during log-splitting tasks.
Hydraulic System Overview
The Craftsman 27-ton log splitter utilizes a robust hydraulic system to generate the necessary force for splitting logs efficiently. This system comprises a hydraulic pump, cylinder, and fluid reservoir. The pump, driven by the Kohler engine, pressurizes the hydraulic fluid, which then extends the cylinder to drive the splitting wedge.
Maintaining proper hydraulic fluid levels and ensuring clean fluid are vital for optimal performance. The system’s design allows for both vertical and horizontal splitting modes, providing versatility for various log-splitting needs.
Frame and Log Cradle Details
The Craftsman 27-ton log splitter features a heavy-duty steel frame designed for stability and durability during operation. This frame supports the engine, hydraulic system, and log cradle. The log cradle securely holds logs in place during the splitting process, ensuring safe and efficient operation.
The cradle is adjustable to accommodate various log sizes and lengths. Proper attachment of the log cradle is crucial for safe operation, and regular inspection for any damage or wear is recommended.
Assembly Instructions
Before operating the Craftsman 27-ton log splitter (CMXGLXT2700), complete assembly is required. This process is designed for quick completion, typically under 15 minutes. Carefully unpack all components and verify against the parts list. Ensure a clean, level workspace for assembly.
Follow the step-by-step guide provided in this manual, paying close attention to attaching the log cradle and correctly connecting all hydraulic lines. Proper assembly is vital for safe and efficient operation of the log splitter.
Step-by-Step Assembly Guide (Under 15 Minutes)
Begin by attaching the handle to the main frame using the provided bolts. Next, install the log cradle, ensuring it’s securely fastened. Connect the hydraulic lines, matching ports carefully – refer to diagrams for clarity. Add hydraulic fluid to the reservoir, checking the level with the dipstick.
Finally, mount the engine shield and verify all bolts are tightened. Double-check all connections before the initial start-up. This straightforward process allows for quick setup and immediate use of your Craftsman log splitter.
Attaching the Log Cradle
Position the log cradle onto the designated mounting points on the splitter’s frame. Align the holes and secure it using the supplied bolts and washers. Ensure the cradle is firmly attached, as it will bear the weight of the logs during operation.
Tighten the bolts progressively in a criss-cross pattern to distribute pressure evenly. Verify the cradle sits level and doesn’t wobble. A properly installed cradle is crucial for safe and efficient log splitting, preventing accidents and ensuring stability.
Connecting the Hydraulic Lines
Carefully connect the hydraulic lines to the pump and cylinder, ensuring a snug fit. Refer to the diagram for correct port identification – incorrect connections can damage the system. Hand-tighten the fittings initially, then use a wrench for a final, secure tightening.
Inspect the lines for any kinks or damage before pressurizing. Double-check all connections for leaks after initial operation. Proper hydraulic line connection is vital for optimal performance and preventing fluid loss, maintaining system pressure effectively.
Operating Instructions
Before starting, ensure the work area is clear and safe. Always wear appropriate safety gear, including eye and ear protection. Start the Kohler 196cc engine following the detailed instructions. Familiarize yourself with both vertical and horizontal splitting modes, selecting the appropriate one for log size and shape.
Operate the controls smoothly and deliberately. Never place hands or feet near the splitting wedge during operation. Regularly inspect the log splitter for any signs of damage or wear during use.
Starting the Engine
Ensure the fuel valve is open and the engine switch is in the “ON” position. Check the oil level before each use, adding oil if necessary. Engage the choke, especially in cold weather, and slowly pull the starter rope until the engine attempts to start. Once running, gradually disengage the choke.
If the engine fails to start, repeat the process, checking for fuel supply and spark. Never continuously pull the starter rope, as this can cause damage. Allow the engine to warm up before operating the log splitter.
Vertical Splitting Mode
For vertical splitting, ensure the log cradle is securely attached. Position the log firmly against the pusher plate and engage the splitting beam using the control lever. Maintain a safe distance during operation, keeping hands and feet clear of the splitting area.
This mode is ideal for shorter logs and offers increased stability. Always split logs with the grain to prevent splintering and ensure efficient splitting. Never attempt to split logs exceeding the splitter’s capacity.
Horizontal Splitting Mode
To operate in horizontal mode, carefully rotate the log splitter, ensuring it’s stable on a level surface. Position the log securely within the log cradle, aligning it with the splitting beam. Engage the control lever to initiate the splitting process, maintaining a safe operating distance.
Horizontal splitting is best suited for longer logs. Always prioritize safety and avoid reaching across the splitting beam during operation. Regularly inspect the cradle and beam for any signs of damage before each use.
Maintenance Schedule
Regular maintenance ensures optimal performance and longevity of your Craftsman 27-ton log splitter. Implement a consistent inspection checklist before each use, verifying all components are secure and functioning correctly. Check hydraulic fluid levels frequently, maintaining the recommended fill line for efficient operation.
Schedule an engine oil change after the first 25 hours of use, and then every 50 hours thereafter. Consistent upkeep prevents costly repairs and guarantees reliable splitting power season after season.
Regular Inspection Checklist
Prior to each use, a thorough inspection is crucial for safe and efficient operation. Verify the hydraulic lines are free from leaks, cracks, or damage. Ensure all bolts and fasteners are tightened securely, preventing unwanted movement during splitting. Inspect the log cradle for any signs of wear or deformation.
Confirm the engine oil and fuel levels are adequate. Finally, check the condition of the splitting wedge, replacing it if damaged; A proactive approach minimizes risks and maximizes performance.
Hydraulic Fluid Level Check
Maintaining the correct hydraulic fluid level is vital for optimal performance. Park the log splitter on a level surface and turn off the engine. Locate the hydraulic fluid reservoir, typically transparent or with a dipstick. Remove the dipstick, wipe it clean, reinsert fully, and then remove again to check the fluid level.
The fluid should be within the “full” range indicated on the dipstick. If low, add the recommended hydraulic fluid type, ensuring not to overfill. Regularly checking prevents damage.
Engine Oil Change Procedure
Regular oil changes are crucial for Kohler 196cc engine longevity. Warm the engine slightly, then shut it off. Locate the oil drain plug beneath the engine and position a drain pan. Remove the plug, allowing the old oil to drain completely. Replace the plug securely.
Using the correct oil type and quantity (refer to engine specifications), fill the oil reservoir via the oil fill cap. Check the oil level with the dipstick, avoiding overfilling. Dispose of used oil responsibly.
Troubleshooting Common Issues
If the engine fails to start, check fuel levels, the spark plug connection, and air filter cleanliness. For hydraulic pressure problems, inspect hydraulic fluid levels and lines for leaks or blockages. A jammed log splitter often indicates oversized or knotted wood.
Always disconnect the spark plug before performing any maintenance. Never force the ram; release pressure and reposition the log. Consult a qualified technician for complex issues beyond basic troubleshooting.
Engine Won’t Start
If the Kohler 196cc engine doesn’t start, first verify sufficient fuel in the tank. Check the spark plug wire connection – ensure it’s securely attached. A clogged air filter restricts airflow, hindering ignition; clean or replace it. Confirm the fuel shut-off valve is open.
Inspect the spark plug itself for fouling; clean or replace as needed. Low oil levels can trigger a safety shut-off; top up if necessary. If issues persist, consult a qualified mechanic.
Hydraulic System Not Building Pressure
If the hydraulic system fails to build pressure, initially check the hydraulic fluid level – low fluid is a common cause. Inspect hydraulic lines for kinks, leaks, or damage; replace any faulty lines. A clogged hydraulic filter restricts flow, reducing pressure; replace the filter promptly.
Ensure the hydraulic pump is functioning correctly. Air within the system can also cause issues; bleeding the system may be necessary. Consult a mechanic if problems continue.
Log Splitter Jamming
Log splitter jamming often occurs with knotty or twisted wood. Avoid attempting to split logs exceeding the machine’s 27-ton capacity or recommended length. Ensure the log is centered within the log cradle and makes full contact with the splitting wedge.
If a jam happens, immediately stop the engine and disconnect the spark plug wire. Never attempt to dislodge a jammed log while the machine is running. Carefully remove the log, inspecting for internal defects.
Parts List and Diagrams
This section provides a comprehensive parts list for the Craftsman 27-ton log splitter, model 247.776411. Detailed diagrams illustrate key components, aiding in identification for repair and maintenance. Foards Parts Plus is a recommended supplier for genuine OEM replacement parts.
Refer to the included diagrams to locate specific parts, noting part numbers for accurate ordering. Regularly inspect components and replace worn or damaged parts promptly to maintain optimal performance and safety.
Identifying Key Components (Model 247.776411)
The Craftsman 247.776411 log splitter features several crucial components. These include the Kohler 196cc engine, the hydraulic pump, and the splitting cylinder. The frame provides structural support, while the log cradle secures wood during operation. Hydraulic lines transmit fluid, powering the splitting action.
Carefully examine the provided diagrams to pinpoint each component’s location. Understanding their function is vital for maintenance, repairs, and ordering correct replacement parts from suppliers like Foards Parts Plus.
Ordering Replacement Parts (Foards Parts Plus)
Foards Parts Plus is a dedicated supplier for Craftsman log splitter components, specifically catering to model 247.776411. Their comprehensive catalog includes everything from hydraulic pumps and cylinders to engine parts and minor hardware. To ensure accurate ordering, always have your model number readily available.
Browse their online collection, utilizing diagrams for part identification. Foards Parts Plus offers reliable shipping and aims to get your splitter back in working order quickly. Verify part compatibility before finalizing your purchase.
Hydraulic System Details
The Craftsman 27-ton log splitter utilizes a robust hydraulic system for efficient log splitting. This system comprises a hydraulic pump, driven by the Kohler engine, and a powerful hydraulic cylinder. The pump generates pressure, transferring hydraulic fluid to the cylinder, extending it to drive the splitting wedge.
Recommended hydraulic fluid type is crucial for optimal performance; consult the manual for specifics. Proper fluid levels and maintenance are vital to prevent system failure and ensure consistent splitting force.
Hydraulic Pump Operation
The hydraulic pump is the heart of the log splitter’s power, converting engine rotation into hydraulic pressure. Driven directly by the Kohler 196cc engine, it draws hydraulic fluid from the reservoir and forces it into the system. This pressurized fluid then travels through hydraulic lines to operate the splitting cylinder.
Consistent pump operation is vital for maintaining splitting force. Regular checks for leaks and proper fluid levels are essential for optimal performance and longevity of the pump.
Hydraulic Cylinder Function
The hydraulic cylinder is responsible for generating the immense force needed to split logs; Pressurized hydraulic fluid, supplied by the pump, enters the cylinder, extending the piston and driving the splitting wedge into the wood.
Upon releasing the control lever, the fluid returns to the reservoir, retracting the piston. Maintaining a clean hydraulic system and ensuring proper fluid levels are crucial for smooth cylinder operation and preventing damage. Inspect seals regularly for leaks.
Hydraulic Fluid Type and Recommendations
Using the correct hydraulic fluid is vital for optimal performance and longevity of your Craftsman 27-ton log splitter. We recommend a high-quality hydraulic oil with a viscosity of ISO 46. Avoid using automotive or tractor transmission fluids, as they lack the necessary additives.
Check the fluid level regularly and top off as needed. Contaminated fluid can cause significant damage; change the fluid annually or after 100 hours of operation to ensure reliable splitting power.
Engine Maintenance
Regular engine maintenance ensures the Kohler 196cc engine operates efficiently and reliably. This includes routine checks and replacements of key components. Always perform maintenance with the engine off and cool. Prioritize the air filter, cleaning or replacing it as needed to maintain optimal airflow.
Inspect and replace the spark plug annually, and adhere to a consistent fuel system maintenance schedule. Proper upkeep extends the engine’s lifespan and maximizes log-splitting performance;
Air Filter Cleaning/Replacement
Maintaining a clean air filter is crucial for optimal engine performance. Regularly inspect the air filter for dirt and debris; a clogged filter restricts airflow, reducing power and efficiency. For paper filters, gently tap to remove loose particles, or replace if heavily soiled.
Foam filters can be washed with mild soap and water, ensuring they are completely dry before reinstallation. Replace the air filter annually, or more frequently in dusty conditions, to prolong engine life.
Spark Plug Inspection/Replacement
Regular spark plug inspection ensures reliable engine starting and efficient combustion. Periodically remove the spark plug and examine the electrode for wear, fouling, or damage. A properly functioning spark plug exhibits a tan or gray color; black indicates a rich fuel mixture, while white suggests a lean condition.
Replace the spark plug annually, or sooner if issues arise. Ensure the correct spark plug gap is maintained according to the engine specifications for optimal performance and longevity.
Fuel System Maintenance
Maintaining a clean fuel system is crucial for consistent engine operation. Always use fresh, unleaded gasoline with an octane rating of 87 or higher. Before extended storage, add a fuel stabilizer to prevent fuel degradation and varnish buildup within the carburetor.
Periodically inspect the fuel lines for cracks or leaks, replacing them as needed. Clean or replace the fuel filter annually to ensure a steady fuel supply and prevent engine issues.
Log Splitting Techniques
Effective log splitting requires selecting appropriate wood and employing safe practices. Choose logs free of knots and excessive twisting for easier splitting. Hardwoods like oak and maple demand more force than softwoods like pine.
Always position logs securely within the log cradle, ensuring a stable base. Avoid splitting frozen or waterlogged wood, as it can damage the splitter. Prioritize safe log handling, keeping hands clear of the splitting wedge during operation.
Choosing the Right Logs
Selecting suitable logs maximizes efficiency and safety when using your Craftsman 27-ton splitter. Prioritize seasoned wood – drying reduces force needed for splitting. Avoid logs with significant knots, as these create unpredictable splitting patterns and increase strain on the machine.
Logs with excessive twist or curves are also challenging. Aim for straight, cylindrical shapes. Inspect for embedded objects like nails or metal, which can cause damage. Consider wood type; hardwoods require more force.
Splitting Hardwood vs. Softwood
Understanding the differences between hardwood and softwood is crucial for optimal log splitting. Hardwoods, like oak and maple, possess denser grain structures, demanding significantly more force from the 27-ton splitter. Employ the vertical splitting mode for increased power on stubborn hardwood rounds.
Softwoods, such as pine and fir, split more easily. Utilize the horizontal mode for quicker processing of softer woods. Always assess the grain direction; splitting with the grain requires less effort.
Safe Log Handling Practices
Prioritize safety when handling logs with the Craftsman 27-ton splitter. Always wear appropriate personal protective equipment, including safety glasses, gloves, and sturdy footwear. Never attempt to split logs with knots or foreign objects; these can cause unpredictable splitting and potential injury.
Maintain a firm grip and stable stance while loading logs. Keep hands and feet clear of the splitting area during operation. Never reach across the beam while the machine is running, and always shut down before clearing jams.
Warranty Information
Craftsman stands behind its 27-ton log splitter with a comprehensive warranty, protecting against defects in materials and workmanship. The warranty duration varies; consult your purchase documentation for specific details. Coverage typically includes parts and labor for repairs performed by authorized service centers.
To initiate a warranty claim, retain your proof of purchase and contact Craftsman customer support. Damage resulting from misuse, improper maintenance, or normal wear and tear is generally excluded. Review the full warranty statement for complete terms and conditions.
Craftsman Log Splitter Warranty Coverage
The Craftsman 27-ton log splitter warranty generally covers defects in materials and workmanship for a specified period, typically one to three years from the original purchase date. This includes components like the engine, hydraulic system, and frame. Coverage extends to repairing or replacing defective parts, at Craftsman’s discretion.
However, the warranty doesn’t cover issues arising from normal wear, misuse, accidents, lack of maintenance, or unauthorized modifications. Maintaining proper oil levels and following the maintenance schedule are crucial for warranty validity.
Warranty Claim Process
To initiate a warranty claim for your Craftsman 27-ton log splitter, first retain your original purchase receipt as proof of date. Contact Craftsman Customer Support – details are available at Lowes.com or through their official channels. Be prepared to provide the model number (247.776411) and a detailed description of the issue.
Craftsman may request photos or videos of the defect. If approved, they’ll either authorize a repair at a local service center or provide instructions for returning the part/unit.
Additional Resources
For further assistance with your Craftsman 27-ton log splitter (CMXGLXT2700), explore the comprehensive product page on Lowes.com. This site offers detailed specifications, customer reviews, and often, frequently asked questions. Online forums and dedicated support communities can provide valuable insights from other users experiencing similar issues.
If you require direct support, contacting Craftsman Customer Support is recommended. They can address specific concerns and guide you through troubleshooting or warranty claims.
Lowes.com Product Page (CMXGLXT2700)
The official Lowes.com product page for the Craftsman 27-Ton 196-cc Horizontal and Vertical Gas Log Splitter (CMXGLXT2700) is a valuable resource. It showcases the splitter’s key features, including its 27-ton splitting force and versatile horizontal/vertical operation powered by a Kohler 196cc engine.
You’ll find detailed descriptions, specifications, customer reviews offering real-world experiences, and potentially, assembly guides or instructional videos. Check for current pricing and availability information directly on the site.
Online Forums and Support Communities
Numerous online forums and support communities cater to Craftsman product owners, offering a platform for sharing experiences and troubleshooting. These communities often contain dedicated threads specifically for the 27-ton log splitter, where users discuss assembly challenges, maintenance tips, and repair solutions.
Searching online using keywords like “Craftsman log splitter forum” or “CMXGLXT2700 help” can yield valuable results. Remember to verify information shared by other users before implementing any suggested fixes.
Contacting Craftsman Customer Support
For direct assistance with your Craftsman 27-ton log splitter, contacting Craftsman customer support is recommended. While specific contact details may vary, generally, support can be reached through the Lowes website (as Craftsman is a Lowe’s exclusive brand). Look for the “Contact Us” or “Customer Support” section on Lowes.com.
Prepare your model number (CMXGLXT2700) and purchase date when contacting support to expedite the process. Be ready to describe the issue clearly and concisely for efficient assistance.